Aurora Signage
Schedule 1 · Aurora Displays Pty Ltd

Factory Acceptance Test Protocol

A pass/fail compliance methodology for LED cabinet inspection. FAT validates performance, durability, and safety against the regulatory requirements of the destination country — conducted at a certified third-party facility with all parties present.

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12
Inspection Sections
60+
Pass / Fail Checks
7
Mandatory Deliverables
3rd
Party Witnessed
Protocol Overview

Why Aurora runs Factory Acceptance Testing

FAT is a critical step that ensures Aurora LED technology adheres to stringent industry compliance standards and delivers the highest quality assurance. This rigorous process validates compliance with certifications, accreditations, and regulatory requirements specific to the country where the LED system will be installed.

01 · Compliance

Country-Specific

Validation against the certifications and regulations applicable in the destination market — CE, FCC, RCM, UKCA, RoHS, WEEE.

02 · Measurable

Pass / Fail

Every check is binary, instrumented and evidence-backed. Performance, durability and safety are all assessed objectively.

03 · Neutral

Third-Party Venue

Conducted at a certified neutral facility — never inside the supplier's production line — to remove conflicts of interest.

04 · Witnessed

All Parties Present

Customer and Aurora representatives both attend. Sign-off is required before any units leave the factory.

How to use this document

Each section below corresponds to a numbered check group. Tick PASS or FAIL for every line item. If something fails, capture it in the Notes block beneath the table — quoting the section number and the specific check headline so the issue is unambiguous when reviewed later.

Section 1

Comparison of DWG with Manufactured Cabinet

Verify dimensions and component positions against the approved engineering drawings.

# Check Item Pass Fail
1a · Dimensions
1.1 Backbone
1.2 Frame — bottom, top, sides
1.3 Corner attachments (for hinges)
1.4 Feet
1.5 Storm brace
1b · Position of
1.6 Door
1.7 Corner attachments (for hinges)
1.8 Position of threads
1.9 Handles
1.10 Locks
1.11 Holes for screws
1.12 Spacer / bumper (below cabinet)
1.13 Storm brace
Notes — Section 1

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 2

Used Material

Confirm the materials specified in the offer have been used in production.

# Check Item Pass Fail
2.1 Check material used for the feet
2.2 Check material used for the top paddings
Notes — Section 2

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 3

LED Tile / Module

Optical and mechanical inspection of the LED modules — including shader, sealing, locks, and thermal allowances.

# Check Item Pass Fail
3.1 Check type of LED (3535 / 2727 / 2121 …)
3.2 Check driver chip
3.3 Fingernail test on shader (is it possible to remove the first layer with the fingernail)
3.4 Water test + hard brush on shader
3.5 Quality control of the sealing of the LED tile (look for brittle material or cracks)
3.6 Quality control of the connector at the back of the LED tile
3.7 Check fast-locks of LED tiles (as discussed)
3.8 Double-check locks for the LED tile (same as offered and discussed)
3.9 Is there a gap between each tile and/or shader to allow for thermal expansion
3.10 Check the number of layers and data groups (request access to the Altium files)
Notes — Section 3

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 4

Backbone

Inspect HUB boards, internal cabling, EMI filtering, and the network & power termination hardware.

# Check Item Pass Fail
4.1 Quality control of HUB boards (look for open antennas etc.)
4.2 Control of clean cabling
4.3 Is the EMI filter installed
4.4 Diameter of the cabling (considering the destination country's respective laws)
4.5 DIN rail adapter
4.6 Wago clamp
4.7 Check receiver card type (compare with offer)
4.8 Control type of network and power plugs installed
Notes — Section 4

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 5

EMC Test

EMC equipment — with no custom firmware on either the receivers or the sender.

# Check Item Pass Fail
5.1 100% white
5.2 50% animation
5.3 10% animation
5.4 100% white after 10 min in heated room (or 15 min on full white)
Notes — Section 5

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 6

High-Speed Photography

Refresh-rate / scan integrity validated by camera against agreed test imagery.

# Check Item Pass Fail
6.1 1/2000 @ 1000 nits using agreed test pictures
Notes — Section 6

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 7

Heat Room

Heat room or device used to bring the hardware up to operating temperature for thermal stress observation.

# Check Item Pass Fail
7.1 Check for discoloration
7.2 Check for tile issues or driver issues
7.3 Look if the frame is deforming or the top padding is deforming under heat
7.4 Check if the shader is deforming under heat
Notes — Section 7

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 8

Water Test

Confirm the cabinet meets the IP rating quoted in the offer.

# Check Item Pass Fail
8.1 Check the cabinet meets the offered specifications regarding IP classification
8.2 Use a water sprinkler to verify IP rating
Notes — Section 8

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 9

Cabinet Performance Test

Maximum-load characterisation: clocks, brightness, power draw, leakage, audio integrity, and content compatibility.

# Check Item Pass Fail
9.1 Test maximum performance of DCLK and GCLK (using NovaLCT and the RCFGX file)
9.2 Test maximum brightness of LED in nits at 100% white
9.3 Check maximum power consumption at 100% white
9.4 Check leakage current
9.5 Check whether noises occur during the playback of a colourful animation that may indicate faulty components
9.6 Check content and pre-store on both 50 Hz and 60 Hz
Notes — Section 9

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 10 · Additional

Spare Parts

Reconcile spare-parts kit against the order.

# Check Item Pass Fail
10.1 Check quality and quantity of ordered spare parts
Notes — Section 10

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 11

Labels & Markings

Serial-number traceability, country compliance marks, and Aurora branding application.

# Check Item Pass Fail
11.1 Tiles are marked with serial numbers
11.2 Hubs are marked with serial numbers
11.3 Frame is marked with serial number (product name)
11.4 Cabinet is marked & certified with all regulations required for the destination country (CE / WEEE / FCC / UKCA / RCM / RoHS …)
11.5 The agreed logo is printed correctly
Notes — Section 11

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Section 12

Items to be Provided During the FAT

Documentation and configuration files that must be handed over at the FAT.

# Check Item Pass Fail
12.1 Packing list
12.2 Serial-number list of all parts labeled with a serial number (preferably in Excel format)
12.3 RCFGX file
12.4 FINAL DWG
12.5 Calibration files ("burn the program")
12.6 Specific Product User Manual for each product (not generic)
12.7 Specific Product Installation Manual for each product
Notes — Section 12

If something was wrong during the inspection, indicate what was wrong using the tab number above and the check headline.

Hardware Test Battery
Sections 5 — 9 · Instrumented hardware testing

EMC, high-speed photography, heat-soak, ingress protection, and full-load performance — measured under controlled conditions with calibrated instruments.

Pre-FAT Logistics

Equipment to be Provided

Communicate in advance with the factory that the following equipment will be provided. If any item is not available at the factory, take the equipment from the warehouse. Request confirmation in advance for access to the EMC laboratory (if available), heating room and water-test room.

📷

DSLR Camera

Adjustable shutter, minimum 1/2000s — for the high-speed photography test in Section 6.

LUX Meter (Colorimeter)

For brightness measurement in nits at 100% white — Section 9 cabinet performance.

Ampere Tong

For maximum power consumption and leakage-current measurement — Section 9.

🖥

NOVA Junior UHD + Control Notebook

Sender / control hardware for EMC, performance and content tests across Sections 5 & 9.

Facility Access — Confirm in Advance

Confirm in writing with the factory before travel that the following are accessible on the day:

  • EMC laboratory (if available)
  • Heating room
  • Water-test room
Completion of FAT

FAT Certification

This section certifies the compliance of the Supplier with the FAT Protocol set out above. It must be completed by duly authorised representatives of the Customer and/or Aurora Displays.

Compliance Measure Y N Comments
Has the above FAT been completed?
Date of FAT
Address of FAT

The following must be completed by the Customer's and/or Aurora Displays's nominated representative at the completion of the FAT:

Customer Representative
Name
Title
Signature
Date
Aurora Displays Representative
Name
Title
Signature
Date
Annexes

Schedules

Schedule 2 — Aurora Displays Marks & Branding Specification

1. Aurora Displays Marks. Refer to the Aurora Style Guide for primary, secondary and monochrome wordmark artwork, the "A" symbol mark, and the dual-colour Aurora / Displays lock-up.

2. Branding Specification. Cabinet branding must follow the dimensions, clear-space and placement rules set out in the Aurora Style Guide. Use only artwork files supplied by Aurora — do not redraw or recolour the marks.

Schedule 3 — Approved Aurora Displays Subcontractors

List of subcontractors approved by Aurora Displays for this scope of supply:

1.
2.
3.

Questions about our FAT process?

Get in touch or request a quote — our team can walk you through the protocol, confirm the inspection schedule, and supply the compliance documentation pack for your project.